New Energy Precision Dispensing Solutions

New-energy products must run stably outdoors. Battery packs face -40°C to 60°C cycling, 95% RH humidity, salt spray and severe vibration, requiring 15-20 years of sealing life. PV modules need 25+ years outdoors against UV, sand, hail and thermal stress.

Battery-pack sealing must reach IP67/IP68 to prevent moisture and dust ingress causing short circuits or thermal runaway. Energy-storage BMS, high-voltage connectors and busbars need flame-retardant (UL 94 V-0), high-voltage (1000V+) and arc-resistant bonding.

Thermal potting adhesives fill cell gaps with thermal conductivity of at least 3 W/m·K to quickly transfer heat to the cooling system, while maintaining electrical insulation (10^14 Ω·cm or higher) and flame retardancy.

Rapid capacity expansion requires high automation, high throughput (battery-pack line tact of 90 seconds or less) and high yield (99.5%+), with fast changeover for multi-size PV modules.

0.1ml-500ml wide-range control for polyurethane, silicone, epoxy and thermal adhesives (100-1,000,000 cPs). Gear, screw and plunger pumps cover large-area battery-pack sealing, with heating systems up to 180°C for high-viscosity materials.

Vacuum potting eliminates bubbles for uniform cell-gap filling with thermal conductivity of at least 3 W/m·K, reducing battery temperature rise by 10-15°C with UL 94 V-0 flame retardancy and UN 38.3 transport compliance.

3D path planning for frame sealing, junction-box potting and busbar bonding with ±0.5mm accuracy and ±5% width/height consistency. UV-resistant for 25+ years, passing IEC 61215 damp-heat and thermal-cycling tests.

Seamless integration with robots, AGV and MES for automated loading, vision positioning, dispensing, inspection and curing, with AI parameter adjustment, remote monitoring and OEE of at least 85%.

Provides cover sealing, housing sealing, module bonding, thermal potting and vent-valve sealing for IP67/IP68 protection, passing immersion (1m, 30min) and salt-spray (1000h) tests with line tact of 90 seconds or less.

Provides BMS protection potting, module bonding and high-voltage connector sealing for home, commercial and grid-side storage with 1500V+ voltage resistance and 15-20 year service life.

Provides frame sealing, junction-box potting and busbar bonding with UV aging resistance for 25+ years, supporting 182mm and 210mm modules at 3600+ pieces per hour.

Provides electronic-component potting for PV and storage inverters and charging piles with IP65/IP67 protection and thermal potting for heat dissipation and extended lifespan.

Provides sealing, potting and bonding for generators, gearboxes, controllers and sensors with 15g+ vibration resistance for 20+ years of service life in harsh offshore environments.

High-performance sealing and potting ensure long-term stability of battery packs, storage systems and PV modules, with 25+ year UV resistance and reduced warranty costs.

Automated lines achieve battery-pack tact of 90 seconds and PV encapsulation of 3600+ pieces per hour for a 50%+ efficiency gain with fast changeover (20 minutes or less).

Precise fluid control reduces adhesive waste by 20-30% and automation cuts labor by over 60%, for a 25-35% overall cost reduction. Thermal potting extends battery life by 10-15%.

MES integration records all production data for full-lifecycle traceability, meeting UL 2580, IEC 61215 and UN 38.3 requirements and shortening certification cycles by 3-6 months.